Camshaft (Profile) grinding machine and CAD/CAM Software

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Camshaft (Profile) grinding machine and CAD/CAM Software

Machine and Software assist in mechanical drawing and the production of Camshaft

 

Features

TMC Camshaft(Profile) Grinder

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  • The TMC Camshaft (profile) grinding machine is a CNC grinder that can perform various grinding tasks such as cylindrical, internal, and non-circular grinding required for product processing. Additionally, it allows for quick design and processing of various 3D processing models or CAD drawings by using dedicated CAM software.     

  • The TMC grinding machine is ready to be adjusted to meet the following equipment specifications for the job requirement: 
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  •  -   The X and Z-axis working areas, wheel house size, and the selection of steady rest and the number of steady rests structures can be selected to accommodate various types of workpieces.

  •  -   A gantry robot (or multi-joint robot) device can be added to save time and manpower during loading and unloading.

  •  -   By using dressing devices and automatic correction functions, it can increase the life of grinding tools and improve processing quality.

  •  -   Additionally, by adding measuring devices, it can ensure accuracy and quality assurance of workpieces.
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MARPOSS 

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    • Using high-precision MARPOSS (or alternative upon customer request) ensures high reliability. 
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    • When using measuring devices, important characteristics of the product such as the journal outer diameter, Cam-base circle, nose, and lift can be measured in real-time, and the measured data can be saved.
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    TMC CAM - Camshaft Software

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    • TMC CAM - Camshaft allows for the loading of shape information data files for cylindrical, non-cylindrical, and camshaft shapes, or the import of 3D modeling files or CAD drawings, enabling fast processing. The software also includes a shape information generator and editor that allows for the design of new products, and automatically generates the required G CODE in formats such as FANUC, Siemens, etc., for final grinding.
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    • TMC CAM - Camshaft has an easy-to-use interface and provides intuitive 2D shape and 3D modeling functions. The software includes a processing simulation function that allows for the verification of product design before processing, minimizing processing errors, and the shape information editor allows for quick response to any necessary modifications..
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    • In addition, TMC CAM - Camshaft allows for more efficient and faster machining by adding multiple stages of detailed cutting conditions.
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    •  -   Different grinding wheels can be selected for each stage to reduce rough and finish grinding time.

    •  -   Feed rate, depth of cut per revolution, grinding speed, spark-out cycles, etc. can be set for each stage.
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    •  -   The shape profile can be machined smoothly using the Cubic-Spline surface processing method, and when generating G code, the division angle can be subdivided up to 0.01 degrees.
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    • The cutting speed can be set for each part such as the base circle, lift, nose, and inflection point, and a higher quality product can be machined using the provided automatic calculation function.
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    •  -   By reading the dressing status and wheel data of the grinding wheel in real time through network connection, and generating G code, unnecessary machining time is minimized and the quality of the product is improved.
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    The expectations and benefits of ours

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    •  -   Improved productivity and accuracy of product design.
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    •  -   Reduction in time from prototype conception to production and shortened Tact-Time of the product, maximizing cost-effectiveness and timely-efficiency.
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    •  -   Ability to produce high precision and high-quality products.
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    •  -   Possibility of converting manual grinding machines to CNC shape grinding machines with minimal cost by overhauling and equipping them with out CAM software.
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    Testing Video



     





    Application Case

    FANUC SYSTEM

     
     
     

    Siemens SYSTEM Studer Grinder 


    Gearbox Flange Inner Diameter Grinding